Silent Features :

 

All Contact Parts Made Out of SS 316 / SS 316 L Quality Material Conforming to cGMP norms.
All pipelines are electro - polish from inside and joints are easy openable & fitting after cleaning.
Complete Lid lifting arrangement to facilitate cleaning and product change over, interlocked with safety device so that anchor stirrer starts onllllly when lid closed.
Intensive mixing by special smi - contra design anchor stirrer avoiding dead zones. Contra Rotary Stirrer for Tooth Paste.
Variable Speed drive provided for main anchorstirrer asembly for different speeds.
All transfer are done under vacuum to avoid any hand touch & Contamination. (Complete untouched process).
Bottom Entry angular homogenizer provided to ensure proper emulsification & homogenization of the product.
Forced homogenization in the mixing vessel or upon emptying.
Bottom homogeniser is provided with double cartridge mechanical seal with TC/TC seal face, with cooling water arrangement for the mechanical seal and water detection sensor to trip the motor if the fow of water to the mechanical seal is stopped, ensuring thorough safety of the seal due to its high speed application.
Inspection glass illumination.
Specially Designed inline filters provided to ensure proper filteration.
Transfer (Lobe) pump provided to transfer ready product from main mfg.Vessel to storage or filling area.
Digital metering pump provided for transrring exact volume of cream from storage vessel to hopper of tube filling packaging machine.
Pressure and vacuum tight mixing vessel.Full operation through single control panel.
Documentation: DQ / IQ / PQ / OQ provided.
PlC based control control panel with graphics and colour touch screen display for process automation. (optional)
SCADA SYSTEM can also be provided (Optional)
Load cell for online weighing.(optional). FLP motor with FLP push botton station (Optional)
Product Recovery System : for recovering final product from pipelines and helps in easy cleaning. (Optional)

Description:

 

For Toothpaste Manufacturing Plant 

TOOTHPASTE MANUFACTURING MIXER consists of a Main Manufacturing Vessel also known as Contra Mixer. Contra Mixer as the name suggest works on the principle of Contra rotation of Blades for simultaneous beating and scraping operation. The mixer is highly versatile and mostly used for manufacturing Tooth Paste, Creams, Cosmetics and other viscous products. 

The Mixing Assembly consists of series of paddle type blades of appropriate shape to move the material back towards the centre of the container. The paddle type blades are provided on the central shaft which runs through a hollow shaft on which other sets of blades are welded. Both the sets of blades intermeshes with each other and rotates in clockwise and anti-clockwise direction respectively and one sets also scraps the container wall for thorough and uniform mixing of the material.

The mixer is so designed to withstand high vacuum applied during the process for optimum mixing. Contra Mixer is provided with a jacket for cooling or heating as per the application. The vessel shall have a shell of suitable thickness with a hemispherical bottom and flanged top dish made out of S.S. 316 plate. The vessel shall be jacketed with MS jacket ( SS304 jacket provided on extra cost on demand, if required ) of suitable with stiffeners suitable for steam pressure of 4 to 5 Kg/cm2. The jacket shall be insulated with 50 mm thick glass wool insulation and shall be cladded with 16 SWG M.S. or SS304 material. The vessel shall be suitable for 600 to 700 mm of Hg vacuum and internal pressure of 3 Kgs / cm2. The top lid of the Mixer m/c shall be provided with hydraulic lifting and lowering arrangement, if required. Hydraulic arrangement will consist of : ( Optional at extra cost )
 

Hard Crome plated HYDRAULIC CYLINDERS ( 2 Nos. )
Limit switches at upper and lower limits
Power pack with direction control valve by actuated

 

 

Salient Features:

 

All contact parts are made out of SS 304 / SS 316 quality material.
Compact design requires comparatively smaller floor space.
Product container mounted on mounting lugs or legs as required by customer.
Hydraulic power pack with cylinders are provided for lowering and lifting movement of top cover with stirrer's drive assembly.
Lowering and lifting movement of drive assembly will be achieved through hydraulic lifting system for easy of cleaning and changeover of products. (OPTIONAL - Provided On Demand)
Fixed product container for safe operation during mixing.
Product container having hemispherical shape bottom.
As stirrer is a top driven and sealing doesn't comes in contact with product, there isn't any black particle contamination problem.
Steam circulation jacket for mixing bowl, to heat the product during operation & water circulation facility to cool the product during or after mixing. ( made out of mild steel or SS304, as per customer requirement)
All Non contact parts (general structure) made out of mild steel (SS304 provided on demand, on extra cost) and claded with SS304 or crome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and noncontact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model.
General structure & all non contact parts are made out of Mild Steel & same will painted in Standard Model.
Digital temperature indicator provided to indicate the temperature of the product. (Temperature controller for steam heating is not in our scope of supply.)

 

 

Special Features :

 

Machine design as per the vacuum application for de-airation of mixing container, to remove air bubbles from the product during mixing for GEL products. ( Vacuum System) vacuum pump is not in our scope of supply.
Insulation will be provided on jacket of container. The insulation will be covered with M.S. material in standard model and SS304 material in GMP model.
Material discharge from bottom. Flush bottom valve provided for material discharge.
M/C provided with Light glass, Sight glass, material inlet, water inlet, steam & washing water inlet, air suction valve for vacuum, vacuum gauge etc...
Mixing assembly have two speed facility. Variable speed drive facility for mixing assembly will be provided on extra cost, as a OPTIONAL facility.
Digital Timer for Batch time setting.
Ampere Meter for main motor.

 

 

Optional :

 

"PLC" based operating panel for automation.
Variable speed drive for main motor for variable rpm of mixing assembly.
Online sampling port to take sample of product during mixing.
Inline homoginizer or Colloid Mill.

Description :

 

The Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenizations.It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.
 

Minimum man handling of Ointment.
Negligible vacuum drop during mixing & blending.

Needless to say, it also provides the benefits of the effective manpower utilization.

 

 

SPM Ointment Plant Consist the Following Equipments and Accessories.

 

Manufacturing Vessel
Wax Phase Vessel
Water Phase Vessel
Storage Vessel
Vacuum Pump
Control Panel
Product Piping
Working Platform
Material Transfer Pump to Transfer material from manufacturing Vessel to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C.
This system consist of a closed circuit manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine.
The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetory Mixer, by vacuum through conical filter.
The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.
The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine.
The entire Plant can be operated by centralised operating panel by one operator.
The plant is equipped with an electrical control panel with digital temperature indicators and digital timers.
Minimum two batches per shift of the same product can be assured in this plant.
This plant conforms to CGMP standards (Paint Free Construction).
Encosed are a few pages explaining the system in detail. In case of any queries feel free to contact us.

 

Silent Features :

 

The Plant is designed to be operated only by one operator and one helper.
All material transfers are done by vacuum or by transfer pumps.
All the vessels are CGMP (paint free construction)
The gaskets used are of silicon (food grade).
All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier ( as per customer choice ).
All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.
The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
A micro processor based automatic operating plant can be designed as per requirement.
All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement

Salient Features

 

Works on positive displacement principle.
Fill accuracy : + 98.8 %.
Usefull in filling paste, lotion, cream, balm, gums, etc.
Accurate tail cutting arrangement.
Beltless stirring device with vary speed controller.
Unique No jar - No fill device.
Output upto 20 - 30 jars/minute.
Can fill from 3 Grams to 500 Grams with change parts.
GMP model contact parts SS 304 / SS 316 (As per customer requirement).
Power consumption 0.75 HP, 230 Volts / 415 Volts.
Overload clutch protection is provided to make the operation fool proof.

Salient Features

 

Hot air tool for proven hot air blowing mechanism.
Fully pnuematic and 95% maintenance free.
Tube holders are of spring loaded type to take care of any tube diameter variation.
Fill accuracy : + 98.8 %.
Usefull in filling paste, lotion, cream, balm, gums, etc.
Accurate tail cutting arrangement.
Audio visual alarm for any abnormal conditions of the machine.
Unique No Tube - No fill device.
Output upto 50 - 55 Tubes/minute.
Can fill from 3 Grams to 500 Grams with change parts.
GMP model contact parts SS 304 / SS 316 (As per customer requirement).
Power consumption 0.75 HP, 230 Volts / 415 Volts.
Overload clutch protection is provided to make the operation fool proof.
Production counter with memory to indicate the number of filled tubes.
Tube orientation device incorporating photo sensors and stepper motor and controller. (optional)
Automatic cream level sensing device. (optional)

 

 

Semi-Auto hand operated Tube Filling Machine

 

Easy to operate
Easy to clean
20-25 Tubes per minute

Salient Features

 

Hot air tool for proven hot air blowing mechanism.
Fully pnuematic and 95% maintenance free.
No need of costlier spares as in the case of ultrasonic sealing machines with heaters.
Fill accuracy : + 98.8 %.
Usefull in filling paste, lotion, cream, balm, gums, etc.
Accurate tail cutting arrangement.
Audio visual alarm for any abnormal conditions of the machine.
Unique No Tube - No fill device.
Output upto 22 - 55 Tubes/minute.
Can fill from 3 Grams to 500 Grams with change parts.
GMP model contact parts SS 304 / SS 316 (As per customer requirement).
Power consumption 0.75 HP, 230 Volts / 415 Volts.
Overload clutch protection is provided to make the operation fool proof.
Production counter with memory to indicate the number of filled tubes.

Description / Specification of Automatic Ointment And Cream Manufacturing Plantm

We are involved in offering a wide range of Automatic Ointment And Cream Manufacturing Plantm to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Automatic Ointment And Cream Manufacturing Plantm. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

Description:

No Tube No Fill device (material will not discharge from hoper, when there is no tube on filling station).
Machine is provided with S. S. Hopper with electrical jacketed, with thermostatic control to keep the material hot, while filling for a smooth flow of material while filling in the tubes.
Machine is provided with stirring device, so that no active ingredients in the material cannot stick to the inner wall of hopper, which contains your material.
Ours is the only from India, which is suitable for filling, sealing coding of Aluminum tube as well as plastic LAMI tubes by changing over the sealing device.
Machine is supplied with all contact parts made of S. S. 16 material.
Relay electrical control system with operating panel with start, stop, inch.
25 - 30 Liter capacity container, acid proof.
Motor with variable speed.

Size parts for one tube size and one filling products:

Tube holder of Aluminum / Nylon

Pump unit stainless steel for filling volume choose alternately any one A : 1 - 5 ml to 10 ml

B : 2 - 50 ml

C : 3 - 100 ml

Technical Details:

Speed 40 to 60 tubes/min filling capacity
Volume 5 ml to 100 ml
Tube Size Dia 12 min to 25 max
Tube Size Length 50 min to 200 max
Power Consumption 2.5 Kw. Max.
Size 1450 (B) x 1150 (D) x 1750 (H)
Net Weight Approx 285 Kgs
Gross Weight Approx 515 Kgs

Note: Dimensions & Technical Details are subject to change as per customers' requirement without any further notice